APS-Enterprise: Production Management

Data Preparation Scheme for Planning in APS-Enterprise

Functional scheme for the implementation of the modules "Production Planning" of the "APS-Enterprise" system

Solved problems

  • Formation of the composition of production specifications based on the data of the COP and NSI
  • Formation of the composition and requisites of the production order on the basis of the PSN and TMC data
  • Estimation of the cost of purchased products used in the composition of PP
  • Automated coordination and approval of the production order through the document management system APS-Enterprise
  • Running the master of forming the stage of the production plan to evaluate the feasibility and timing of the production of the prepared order taking into account the current limitations in production resources

Maintenance of production orders

Production plan management

  • Profiling the work of project units
  • Scheduled calculation of the project planning time (taking into account the current load of the equipment)
  • Adjusting the lead time for the planning project
  • Adjustment of the composition of the planning project (composition, TP, resources)
  • Start in the production of the order, setting priorities for the order
  • Receiving the demand for materials with allowance for balances in warehouses (picking lists, etc.)
  • Loading of equipment, taking into account limitations in its operation

Scheduling the lead time for a production order

Parallelization of scheduled jobs to free equipment of the selected type

Parallelization of scheduled scheduled works for free equipment of the selected type from the machine tool park of the enterprise with automatic recalculation of the total equipment load (optimization of the distribution of “long” jobs for free at the time equipment is achieved)

Calculation of the planned cost price

Analysis of the loading of equipment

Management of planning projects

Receiving the demand for materials taking into account the balances in warehouses

Launching the order

Production scheduling

  • Reassignment of works in production: shop / site, type of equipment, model of equipment
  • Formation of shift-daily assignments, group orders, routing sheets for the execution of works
  • The schedule for the movement of blanks by shop floor sections
  • Analysis of the fulfillment of planned tasks (plan / fact)
  • Accounting and analysis of rejects in production
  • Analysis of industrial stocks and work in progress

Reassignment of works in production:
workshop / site, type of equipment, model of equipment

Formation of shift-daily assignments,
work orders

Statement of group order according to the specified selection criteria

Printout of orders, shift-daily assignments

Group outfit

Route sheet

Loading equipment

Closing of orders for work in production

Closure of orders using a bar coding system

Analysis of the fulfillment of planned tasks (plan / fact)

Nomenclature Readiness Report

Accounting and analysis of rejects in production

Accounting for movement of goods and materials in production

  • Input / consumption of goods and materials in production
  • Residuals by accounting centers in the context of the order nomenclature
  • Transfer of goods and materials to production, movement between centers of accounting for the movement of procurement along the route
  • Reservation of goods and materials at transfer of the order in manufacture
  • The use of finished products with automated write-off of actual costs to order
  • Synchronization with financial accounting systems used in the enterprise (1C: Enterprise, etc.)

Limit – fence card

Printed form of a limit-fence card

Formation of a requirement on the basis of
limit card

Output reports of the movement in production